RITMAN Intelligent and Guizhou Shuigang work together to jointly build a high-end intelligent pickling and phosphating production line project
Recently, Xuzhou RITMAN Intelligent Technology Co., Ltd. (RITMAN) and Guizhou Shuigang Metal Technology Co., Ltd. (Guizhou Shuigang) have officially launched a high-end intelligent wire rod pickling and phosphating and supporting project. The project targets the current industry pain points of prestressed steel wire and strand raw material processing technology, achieves key breakthroughs through innovative technical solutions, and helps Guizhou Shuigang products enter the high-end metal product supply chain.
Guizhou Shuigang was established in August 2013. It is a state-controlled mixed-ownership enterprise invested and controlled by Shougang Shuicheng Iron and Steel (Group) Co., Ltd. and established in accordance with the modern enterprise system. It mainly produces prestressed concrete steel strands, unbonded steel strands, prestressed spiral rib steel wires, smooth steel wires, spring steel wires, etc.
In order to meet market demands and needs, improve the company's survival ability, and strive to develop products towards high quality, Guizhou Shuigang plans to build a new pickling, phosphating and saponification process production line. After the production line is completed, it will not only significantly improve Guizhou Shuigang's product quality and production efficiency, but will also greatly enhance its competitiveness in the high-end metal products market.
As a national high-tech enterprise, RITMAN Intelligent has been focusing on the metal surface treatment industry for more than 30 years. Its products are widely used in steel structure, new energy, engineering machinery, automobile manufacturing and other industries. Its fully automatic pickling and phosphating production line has significant advantages:
The production line occupies a small area and has higher logistics efficiency
By optimizing the layout of the production line and making full use of space resources, the entire production line occupies a relatively small area, which is undoubtedly a huge advantage for companies with limited land resources. In addition, the production line is also equipped with an efficient logistics system to ensure the rapid flow of raw materials and finished products within the production line, further improving logistics efficiency.
Automated process flow to achieve unmanned operation
The production line adopts advanced automatic control technology to realize the automation of key processes such as pickling, phosphating and saponification, reducing manual intervention, improving production efficiency and ensuring product consistency.
The production line is extremely energy-efficient, with significant cost reduction and efficiency improvement
Based on production line automation and reasonable process planning, the production line operation cost is reduced. The comprehensive water consumption is reduced by 10% to 30%, the acid consumption is reduced by 10% to 30%, the chemical consumption is reduced by 10% to 20%, and the wastewater treatment volume and hazardous waste generation are reduced by 30% to 50%.
Green, environmentally friendly and safer, creating an industry benchmark
The production line is equipped with a full set of environmental protection equipment and a slightly negative pressure enclosed working space to prevent acid mist from overflowing, overcoming the pain point of high pollution in traditional pickling and providing strong support for Guizhou Shuigang to build a green factory.
The successful implementation of this high-end intelligent pickling and phosphating production line marks that RITMAN Intelligent's leading position in the field of high-end metal product processing technology has been further consolidated. This project not only solves the long-term pain points of Guizhou Shuigang in the raw material processing technology of prestressed steel wire and steel strand, but also opens the door to the high-end metal product supply chain for it, injecting strong impetus into the high-quality development of the enterprise. Through this cooperation, the two parties jointly promoted the innovation and upgrading of metal product processing technology and achieved a win-win situation in economic and environmental benefits.
